Learn how to avoid common pallet racking mistakes. Your pallet racking system is crucial for the success of your warehouse or storage facility. When properly utilized, it enhances efficiency and lays the groundwork for a streamlined supply chain. However, to maximize your investment, it’s vital to avoid common mistakes often encountered during the initial stages of warehouse development. Here are key pitfalls to look out for:

1. Exceeding Weight Limits

Always adhere to the load capacity of each racking unit to prevent overloading. Overloading can lead to severe damage to the frame and potential collapses, endangering staff safety. Ensure all team members are aware of these limits, and display the load capacity clearly on each shelf. Place heavier pallets towards the bottom and back of shelves to maintain balance and stability.

2. Ignoring Damage

Wear and tear on racking systems is inevitable, and any damage must be addressed immediately to maintain structural integrity. If forklifts are in use, collisions with racks may occur; implementing barriers can help protect both the racking and equipment. Regular inspections should be carried out to identify and rectify any damage promptly.

3. Climbing Pallet Racking

During busy times, employees may be tempted to climb the racking to access high items instead of using the proper equipment. Always encourage the use of safety steps or ladders to reach elevated products, as climbing racking can lead to falls or system collapses. Proper safety training can help staff understand the risks involved.

4. Buying Used Pallet Racking

While purchasing second-hand racking systems may appear cost-effective, thorough research is essential. Ensure you buy from reputable sellers and assess the equipment’s condition in person, checking for damage, rust, or structural issues that could pose a danger to staff and inventory.

5. Not Considering Your Equipment

When selecting a new racking system, take your existing equipment into account. A storage system must work harmoniously with your equipment for optimal efficiency. Ensure your forklifts can safely navigate the racking layout to prevent operational setbacks.

6. Limiting Expansion Plans

As your business grows, so will your storage needs. Invest in a racking system that allows for future expansion, avoiding the need for a complete overhaul later. Check compatibility with other racking types and choose a reputable supplier who can assist with maintenance and future expansions.

7. Unprotected Racking

Accidents in warehouses are likely, especially with forklifts on the floor. Installing protective measures, such as angle post protectors, frame end guards, or narrow aisle guard rails, can significantly reduce damage from collisions. These proactive measures provide an added layer of security for your racking system.

By being mindful of these common mistakes and how to avoid common pallet racking mistakes, you can enhance the effectiveness of your pallet racking system, ensuring safety, efficiency, and long-term success for your warehouse operations.

Contact us today if you want your racking inspected or replaced.