Warehouse shuttle systems have gained popularity in Europe, and the UK market is quickly catching up because businesses can see a payback in under 24 months. These systems handle goods using a remote-controlled pallet shuttle, often referred to as “shuttle rockets.” These shuttles feature diagnostic software for troubleshooting and run on rechargeable batteries.
Types of Warehouse Shuttle Systems
Several types of shuttle systems are available, including single deep, double deep, roaming, and dedicated shuttles. Shuttle systems operate on either a FIFO (first-in-last-out) or LIFO (last-in-first-out) basis. This automation simplifies pallet placement in storage lanes, reducing loading and unloading cycle times. Operators control the entire process using a remote control or a Wi-Fi enabled tablet.
Space Optimization
By setting up racking against a warehouse wall, you can maximize available space. The system allows for loading from one side with a forklift truck while unloading occurs on the opposite side. Consequently, this design reduces the need for forklifts to enter the racking area, eliminating impact damage and saving on lighting costs.
Operational Benefits
Pallets load and unload from the front of the shuttle block, making this system ideal for warehouses with a limited number of SKUs or pallet types. The unique high-density functionality enables you to store a larger variety of product types while reducing the time needed for pallet retrieval.
Advantages of Warehouse Shuttle Systems
Unique high-density functionality
Increased variety of product storage
Quicker storage and extraction times
Lower operating costs due to reduced reliance on specialized forklifts and operators
Minimized damage, as forklifts do not enter aisles
Enhanced product flow boosts productivity
Can integrate with other racking systems
Optimal for cold storage warehouses
Maximizes overall warehouse storage capacity
Facilitates rapid loading and unloading of palletized products
Lowers risk and stress for warehouse staff
System Operations and Maintenance
The shuttles operate on battery power, similar to electric forklifts, and warehouse staff control them remotely. This eliminates the need for personnel to enter the racking, allowing for the use of less specialized forklift models, which results in further savings.
With a growing adoption across various industries, shuttle systems are particularly favored in cold storage and food sectors as an alternative to traditional drive-in pallet racking systems.
Contact Us for Expert Guidance
2h Storage Solutions offers free site surveys to help you choose the best warehouse shuttle systems for your operation. With years of experience, our team can provide insights into the pros and cons of various available systems. For further information and a site survey, call our design team at 01937 585057.
